Everything You Need To Know About DTG Tea Towels

DTG Tea Towels
1 – Click on your desired tea towel personalization service; be it DTG Tea Towels or Transfer Printed Tea Towels. 2 – Upload your logo/artwork and let us pick it up from there. 3 – As we primarily deal in handmade products, it’s often difficult to determine when your order will ship. You can contact us to enquire more on current lead times, but here’s the good news, we never miss a deadline, We try our best to have a one on one conversation to make sure that we honor & respect your deadline and understand your artwork to give you the best results. Are you looking to personalize your flour sack towel with a customized logo or artwork? Your search ends with us. We offer professional in-house towel printing services that make it easy and cost-effective to customize your tea towel, also known as a flour sack towel. We not only save you the time you’d otherwise spend scouting for a printing company but also the higher prices you’d incur because of overhead costs and surcharges. Contact Sack Towels today and let us design custom printed tea towels for your home décor or business promotion.

How Does Printing Your Photo On A Tea Towel Sound?

The role that towels play in any house or business cannot be overemphasized. We require towels of different shapes, sizes, and designs for various functions, including bathing, cleaning, makeshift pot holders, etc. Most people associate tea towels with regular and monotonous household tasks. However, you can add a touch of fun and elegance to your flour sack towel by having us print your custom design on it. Personalized tea towels aren’t only functional; they also come with immense sentimental value and are an excellent home décor gift idea.

Why Should You Consider Customized Tea Towels?

As we’ve already mentioned, personalized tea towels make for excellent gift ideas. Though the concept may sound faddish, tea towels have been famous as gift items from as early as the 18th century. And the best part is – you can gift them to your family or friends for any occasion, be it Christmas, Easter, etc. As they say, it’s the thought that counts. Made of 100% cotton, you can use personalized tea towels in various ways, ranging from mundane tasks to more individual needs. You can also choose to use them as functional or ornate articles in your home, and they’ll deliver either way. The towels will make an impression on any guests that visit your house. They’re especially ideal for newly-married couples who’re keen on creating lasting impressions in their marriage.

Essential Points Before Getting Started

  1. The minimum order for screen print service is what you feel comfortable with.
Ordering more pieces translates into more competitive cost per piece without compromising on the quality.
  1. For every design, we experiment with up to 5 different colors.
  2. We accept JPG, TIF, AI, PSD, and BITMAP design formats.
  3. Before we get down to business, we’ll create a sample for your approval.
Before approving the mock-up, you can suggest changes in the design. We only start printing once you give us the green light. You can cancel your order before approving the sample and get a full refund. However, note that we don’t accept cancellations, returns, or changes once you approve your sample.
  1. Typically, production takes 10 – 21 days
  2. Our quality assurance policy dictates that we inspect every item we ship before and after screen-printing it.
Make us the go-to shop for all your personalized tea towel printing needs!

Exploring the Differences Between Digital Printing and Screen Printing Before Choosing the Better Technology for Custom Tea Towels

Technologically-speaking, Screen Printing, and Digital Printing, also known as Direct-to-Garment printing (DTG), seem to be the most suitable tea towel printing options available today. But choosing which method of printing is ideal for you requires that you analyze your needs carefully. At Sack Towels, DTG printing is our most preferred option. However, each method packs its pros and cons, as you shall discover later on.

Understanding the Basics of Digital Printing and Screen Printing

As we’ve already highlighted, the two most common tea towel printing methods include Screen Printing and Digital Printing. In Digital Printing, a completed image is directly printed onto a piece of fabric. The process begins by designing a graphic as a digital image. The image is then sent to the printer, which directly prints it onto the fabric, in this case, your tea towel. But how does the entire process work? Basically, DTG Printing works on an ink-based process that applies specially-designed water-based inks onto the fibers of a fabric. Through this technology of digital printing kitchen towels, we can print any image on your tea towels. The method captures maximum detail in terms of image design and color variations. The technology also enables us to print incredible quality prints with resolutions as high as 1440 x 720 dpi. Screen Printing is the less-digital alternative to DTG Printing that mostly uses the traditional manually-operated wooden-framed silkscreen presses. The process begins by using a design to make a stencil. We then press that stencil onto your tea towel to block off the desired shape. Lastly, we apply ink to the fabric while still pressing the silkscreen against it. To allow the ink to seep into the towel and create bolder prints, we apply it in a sweeping motion while taking care not to saturate the towel. For each color, we have specific stencils and sweeping passes. Screen Printing may be considered somewhat archaic now, but it has been an inspiration behind the more advanced screen printing methods used today. Modern Screen Printing methods utilize computerized machines for faster turnaround and more efficient output while taking away the need to stock many silkscreens and sweeping passes. It’s also important that you don’t view DTG Printing as the cutting-edge variant of Screen Printing. That’s because each technique is unique and continues to evolve independently. Besides, they each come with their own advantages and drawbacks, both to customers as well as the printing companies. The Pros and Cons of Digital Printing  


1.   Ideal for Limited Runs

One of the most outstanding advantages of Direct-to-Garment Printing is that digital printers used to allow you to experiment with a broad spectrum of colors. The digital printers enable you to print out either numerous unique designs or several copies of a single model. Also, the process of digital printing tea towels doesn’t require any upfront process. Once you have identified your preferred design, you can have it directly printed onto your tea towels. That explains why DTG Printing is excellent for limited run orders and works best for customers that are looking to print between one and twenty-four flour sack towels.  

2.   More Detailed Images and Infinite Color Combinations

Since digital printers can utilize more than one color at a time, you can experiment with numerous color combinations on the same flour sack towel. Whether you’re looking for simplistic colors or are into more sophisticated color schemes, you can trust these digital printers to deliver. The printers even allow you to sample different shades of the same color, which makes the appearance and feel of the printout more realistic.

3.   DTG Tea Towels Up-front Costs

Digital Printing requires minimal image preparation processes to actualize the printout. As soon as we download your desired image to the printer, the machine is ready for work. This convenience means that we don’t factor in any upfront charge in the cost of printing each flour sack towel. Besides, the price per towel remains the same regardless of the number of copies you desire or the complexity of the design.

4.   Delivers Softer Texture

Compared to silkscreens, water-based inks that DTG printers use bleed more effectively into the fabric. Therefore, the printed areas feel softer and blend in seamlessly with the rest of the fabric, making for smooth and comfortable use.

5.   Ideal for Uneven Surfaces

Digital Printers work for both flat and irregular surfaces. And considering how uneven tea towels surfaces can be, DTG printing is undeniably the better printing method for your flour sack towels.  

The Cons

1.   Bulk Discounts Uncommon

One advantage of DTG printing is that there’s a significantly reduced production cost of tea towels per piece. Sadly, that makes it difficult for customers to get considerable bargains off their flour sack towels bulk purchases. Therefore, in the long run, it may be cheaper to screen-print bulk tea towels compared to printing them digitally. And that’s especially true if you’re only looking for simple designs and basic color prints. Fortunately for you, Sack Towels uses advanced DTG printing methods that allow us to offer reasonable discounts even on DTG bulk orders.  

2.   Designs Are Less Precise

Certain DGT printing companies still use older technologies, which cause the ink to bleed excessively into the fabric. As a result, the design outlines appear fuzzy and imprecise. And depending on how poor the fabric quality is, the output may be the farthest thing from what you desired. We understand these limitations, which is why we employ the latest technology to produce magnificent prints that feature precise outlines and clear details. Regardless of the quality of your tea towel fabric, we guarantee design resolutions of up to 1,440 x 720 dpi for color.  

3.   Reduced Wear-resistance

Many seasoned users of digitally-manufactured tea towels argue that they aren’t as durable as their screen-printed counterparts. According to such users, the designs begin to wear off after only a couple of washes. Though there’s some truth to these assertions, it’s important that you also follow the manufacturer’s recommended care and maintenance plans to ensure the longevity of your personalized tea towels. For instance, always wash the towels on lower temperatures, and using fabric-friendly detergents. You might also want to establish the reputation of a DTG printing company before ordering their services. You can do that by checking up reviews of such companies on reputable online review websites, such as Yelp, or on the various online community forums, such as Quora. At Sack Towels, we make use of the latest DTG printers for higher efficiency. We also use unique inks depending on the absorbency of your tea towel fabrics.  

4.   Large Orders Take Exceedingly Longer To Manufacture

Generally, it takes a shorter duration to manufacture a one-off design using the DTG Printing method. However, some DTG printers aren’t ideal for large-scale orders. When looking for a company that can print your tea towels in bulk, always enquire about the expected turnaround to avoid unpleasant surprises. You can call us at (424) 230-8326 to learn more about our current printing schedules.  

The Pros and Cons of Screen Printing


1.   Bulk Purchases Are Cheaper

Determining the size of your order is instrumental in choosing the ideal tea towel printing technology. If you intend to order flour sack tea towels wholesale, then your best bet is to opt for Screen Printing. Ideally, the cost of printing each towel should be higher, considering you’ll need a custom stencil made for every color you wish to incorporate into the overall design. But there’s a saving grace in the fact that with an increase in the number of units comes a corresponding decrease in the production cost and final price. Therefore, you can offset the initial cost by ordering your tea towels in bulk, especially if you’re a large business looking to have your flour sack towels printed with simple designs.

2.   Increased Wear Resistance

In terms of wear-resistance, reports suggest that screen-printed designs are more efficient than their digitally-printed counterparts. However, it pretty much depends on the technology a company uses.   To ensure your flour sack towels hold up to wear even after printing your custom designs on them, insist on a company that employs cutting-edge screen or digital printing on tea towels. That way, you won’t have to replace your towels more frequently than you should, which is a significant time- and cost-saving move.

3.   Precision of Outlines

Screen printing ensures the ink used creates a bolder outline while also sitting on top of the fabric for longer. But for optimal results, you should choose a manufacturer that uses modern screen printing technology.

4.   Quicker for Large-Scale Manufacturing

Generally, screen printing is quicker for large-scale manufacturing. But as we’ve now repeatedly emphasized, it largely depends on the screen-printing process a company uses. Reputable companies take advantage of fully-automated methods that guarantee higher output, making them the go-to manufacturers for all your screen printed tea towels wholesale purchases.   In many cases, fully-automated screen printing processes can be more effective for large-scale manufacturing compared to DTG printing on standard printers. However, the equation changes significantly in favor of DTG printing when a company embraces more technologically-advanced printers.  

The Cons

1.   Limitation in the Number of Colors

In Screen Printing, every stencil is designed to accommodate only one ink color. Therefore, the total number of available stencils determines how much flexibility you get with the colors.   And while it’s easier to create a mixture of two or more colors, it’s quite difficult to create a dot matrix from the various printing levels. So, for more flexibility in terms of color schemes, Screen Printing doesn’t come close to DTG Printing.

2.   Cost Depends On Complexity

Screen Printing requires every ink layer to be matched with a specific stencil for the application of that color. Additional layers of colors translate into higher design complexity, which ultimately affects the cost of producing individual items.   Screen Printing is perfect for simple color layouts, but it’s considerably costlier to print more intricate color designs compared to DTG Printing. The only way to offset this disproportionate increase in production cost is to order your tea towels wholesale.

3.   Larger Upfront Expenses

As the manufacturer will need to construct special filters for every ink layer, Screen Printing attracts a higher upfront cost. The high upfront costs make it unideal for limited-run items. At Sack Towels, we encourage our clients ordering less than 24 pieces to opt for Digital Printing.

4.   Works Best Only For Shapes

Generally, Screen Printing is recommended for simple block designs. These designs are considerably cheap and easier to produce compared to experimenting with different color variations using a dot matrix.   If you’re ordering wholesale flour sack towels and need each one of them printed with fairly detailed designs or more complex color combinations, then Screen Printing isn’t the right choice for you. However, it’s the cheaper alternative if all you require are basic logos and simple letterings.

So, Which Is The Better Tea Towel Printing Technology?

The answer to this question isn’t as cut and dried as you may think. As we have highlighted, each method comes with its pros and drawbacks. Besides, the type of material that your tea towels are made of also determines which method suits your needs. However, technologically advanced a printing method is, it can only deliver superb results if the fabric used is of superior quality.   But overall, DTG Printing emerges as the better option. Not only does DTG Printing enables you to experiment with more detailed designs and color schemes, but it also preserves the quality of the fabric.   Sack Towels leverages modern technology to offer cheap, DTG tea towels or digital printed tea towels to our clients. We also provide lots of discounts for bulk orders. Give us a call at (424) 230-8326, and be part of our amazing history of excellence in customized tea towel printing.

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